TC-BATT01 Honeywell TDC 3000 Process Controller Battery

Availability: 20 left in stock

Product Overview The Honeywell TC-BATT01 maintains data integrity and volatile memory retention inside distributed control systems (DCS) during primary power...

SKU: TC-BATT01

Manufacturer: Honeywell
Product No.: TC-BATT01
Product Type: Experion PKS Components
Product Origin: USA
Payment:T/T, Western Union
Weight: 280g
Shipping port: Xiamen
Warranty: 12 months

Description Reviews

Product Overview

The Honeywell TC-BATT01 maintains data integrity and volatile memory retention inside distributed control systems (DCS) during primary power failures. This high-capacity hardware module provides a dependable energy bridge, allowing process controllers to execute orderly shutdowns or shift operations to redundant hardware components without erasing critical software configurations or real-time process state variables. It targets critical, high-availability industries like petrochemical refining and power generation where power drops can cause severe operational downtime. To protect critical process applications from unverified component degradation, this shipment delivers 100% brand new, original factory-packaged backup modules.

Technical Specifications

Parameter	Specification Details
Manufacturer	Honeywell Automation
Model Number	TC-BATT01
Factory Part Number	51197593-100
Product Classification	Battery Backup Module
Control System Compatibility	Honeywell Experion PKS and TDC 3000 Platforms
Battery Chemistry Core	Sealed Rechargeable Ni-Cd or Lithium Series
Output Voltage Curve	Configured to native controller backplane requirements
Backup Runtime Duration	Several minutes minimum depending on active processor load
Recharge Mechanism	Automatic replenishment via standard system power supply
Integrated Diagnostics	Continuous automated battery health monitoring loops
Operating Temperature Range	0 to 50 degrees Celsius
Storage Temperature Limits	-20 to 45 degrees Celsius
Permissible Ambient Humidity	5 percent to 95 percent non-condensing
Net Weight	0.5 to 0.7 kg
Industrial Compliance	CE, UL, and CSA Certifications

Engineering Advantages

The TC-BATT01 eliminates the risk of catastrophic data loss by delivering continuous electrical current to active memory circuits when the primary power grid drops. Standard backup solutions often require system shutdown for maintenance, but this module allows hot-swapping inside standard Experion PKS chassis slots. Technicians slide the module along the integrated chassis guide rails and connect it directly onto the live backplane without disrupting ongoing process control loops. The mechanical frame features heavy-duty integrated retaining screws that anchor the module tightly against the backplane, blocking severe plant vibrations from loosening the power connection.

The internal electrical design includes an automated self-diagnostic monitoring circuit that interfaces directly with the Experion System Management Console. The DCS queries the module continuously, streaming real-time data regarding voltage levels, charge readiness, and cell depletion profiles directly to the operator interface. This early warning system eliminates manual battery testing routines and alerts control room personnel before the cells reach critical exhaustion levels. Furthermore, the internal charging circuit uses the main chassis power supply to manage cell replenishment, maintaining optimal charge curves without requiring external charging equipment.

FAQs

What specific fault indicators appear if the TC-BATT01 fails while the factory floor is operational?

If primary power remains stable, a depleted or failing TC-BATT01 module will not interrupt active process loops. Instead, the central controller triggers a "Battery Low" or "Battery Fault" diagnostic alarm inside the Experion System Management Console. This notification warns maintenance teams that the specific controller slot no longer possesses backup protection, requiring immediate module replacement to restore system redundancy before a main power disruption occurs.
Does this battery pack supply backup electrical power to all cards inside the shared DCS chassis?

No. The 51197593-100 battery pack targets the specific processor and volatile memory circuits of its assigned controller slot. It preserves critical ladder logic, custom control strategies, and real-time historical data buffers inside the local CPU RAM during a blackout, rather than powering field I/O terminations or auxiliary communication cards.
What commissioning steps must engineers complete when installing a brand new module?

After sliding the new module into the backup slot and fastening the retaining screws, you must keep the chassis energized for at least 24 hours. This initial startup window allows the integrated power supply to complete its automated charging cycle, bringing the new cell core up to maximum operational capacity.

What's clients say about us

Excellent Emergency Support!

Our production line was down due to a faulty Bently Nevada monitor. We found it in stock here and they shipped it via DHL immediately. Back in operation within 48 hours—truly a lifesaver for our plant.

Mark Thompson

Maintenance Manager, USA

Reliable Source for New Spares

Finding brand new, original modules is critical for our safety. This team delivers factory-fresh components with full certification. Their commitment to only selling new products makes them our most trusted partner.

Robert Hoffmann

Engineering Lead, Germany

Top-tier Service and Quality

We have sourced Honeywell and Schneider parts here for two years. Every shipment arrives well-packaged with original factory seals intact. Clear communication and the best lead times in the industry.