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Product Overview

The Allen-Bradley 80026-096-01 functions as a heavy-duty, industrial-grade operator interface sub-component within the iconic 800T and 800H product lines. This mechanical block provides critical integration for panel-mounted control assemblies, including push-buttons, selector switches, and multi-position pilot devices. It establishes secure mechanical actuation and structural stability behind the control panel surface, directly translating operator input into machine commands. Built to withstand punishing factory floor conditions, this 100% brand new, factory-original component serves as an exact replacement part to maintain the operational lifespan of centralized machine control stations, conveyor lines, and automated process interfaces.

Technical Specifications

Parameter Specification Value
Manufacturer Allen-Bradley / Rockwell Automation
Product Line 800, 800T, and 800H Industrial Control Series
Model Number 80026-096-01
Component Type Operator Interface Sub-Component / Replacement Element
Compatible Assemblies Push-buttons, Selector Switches, Indicator Units
Mounting Orientation Panel-mounted back-of-panel installation
Standard Hole Cutout 22 mm or 30 mm depending on final pilot device family
Housing Materials Industrial-grade alloy and ruggedized thermoplastic
Actuation Style Direct mechanical linkage (momentary or maintained support)
Typical Contact Rating Up to 10 Amps at 600V AC max (assembly dependent)
Operational Voltages Supports 24V DC up to 240V AC terminal distribution
Ingress Protection Level Contributes to IP66 and NEMA 4/4X/13 enclosure ratings
Operating Temperature -25 to 70 degrees Celsius (-13 to 158 degrees Fahrenheit)
Mechanical Service Life Exceeds millions of physical cycles under full load
Construction Layout Modular field-replaceable internal design
Primary Applications Machine control panels, Emergency stop loops, Selector networks

Engineering Advantages

  • Withstand Corrosive Enclosure Environments: The module combines treated alloy foundations with high-impact thermoplastics. This material selection actively repels cutting oils, industrial solvents, and airborne coolant mist, preventing mechanical degradation in harsh automotive and machining plants.

  • Simplify Complex Panel Upgrades: The modular physical footprint allows technicians to snap the 80026-096-01 into existing 800T or 800H operator stations without modifying the heavy-gauge sheet metal cutouts. This compatibility cuts maintenance downtime from hours to minutes.

  • Maintain Environmental Ingress Sealing: When coupled with standard 800-series operator boots and faceplates, this component helps preserve complete IP66 and NEMA 4/4X/13 liquid-tight integrity. It prevents high-pressure washdown water and fine dust from penetrating the electrical contact zone.

  • Provide Positive Tactile Mechanical Feedback: The internal spring-loaded guide tracks ensure a crisp, non-binding physical stroke. This mechanical precision prevents half-actuation states, giving operators definitive feedback and ensuring positive circuit switching inside complex emergency-stop or system-start networks.

  • Resist High-Vibration Failures: The ruggedized housing structure locks into place behind the panel wall using dual locking notches. This mounting method stops the component from vibrating loose near heavy stamping presses, vibrating feeders, or structural sorting machinery.

FAQs

  • Is the 80026-096-01 a complete operational push-button or a sub-component?

    The 80026-096-01 acts as a dedicated internal sub-component or replacement element for the larger Allen-Bradley 800 series pilot device family. To build a complete operator interface, you must pair this item with the corresponding front-of-panel actuator head (such as a mushroom head or selector knob) and the matching electrical contact blocks.

  • What precautions should I take during panel installation to avoid damage?

    Ensure correct alignment of the internal alignment keys with the indexing notch on your 800T/800H operator body. Do not over-torque the rear retaining screws; use standard hand tools to seat the component firmly against the panel backing gasket to achieve a proper liquid-tight NEMA 4 seal without cracking the housing.

  • Does this part arrive in unused condition with full factory packaging?

    Yes. We ship this item exclusively as a 100% brand new, original factory-sealed replacement part. The unit ships inside its original Allen-Bradley industrial box with clear part-number tracking, ensuring it has never been installed, refurbished, or pulled from salvaged control panels.

What's clients say about us

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