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Product Overview

The Yokogawa SPW481 (specifically the high-spec SPW481-53 Style S1) functions as the heavy-duty power interface for CENTUM VP and CS 3000 Distributed Control Systems. This rack-mountable module converts 100-120V AC input into stable, regulated 24V DC power to drive high-density I/O racks and system processors. We supply this unit as 100% Brand New and Original, featuring advanced ISA Standard G3 conformal coating to withstand corrosive industrial gases and extreme humidity.

Part Number Breakdown: SPW481 Series

Suffix Code Description
SPW481 Base Model: 100-120 V AC Input Power Supply Module
-5 Standard type with no explosion protection
-3 With ISA Standard G3 option and wide temperature range (-20°C to 70°C)
S1 Style 1 Revision: Optimized internal circuitry for high-load stability

Technical Specifications

Feature Specification Details
Manufacturer Yokogawa Electric Corporation
Model Number SPW481-53 S1
Input Voltage 100–120 V AC (50/60 Hz)
Output Voltage 24 V DC (Regulated)
Output Power ~240 Watts (High Capacity)
Efficiency ≥ 85%
Protection Features Over-voltage, Over-current, Short-circuit protection
Cooling Method Natural convection (Fanless design)
Redundancy Support Yes, supports dual redundant operation
Operating Temp -20 °C to +70 °C (With G3 Option)
Dimensions 5.1 cm x 20.3 cm x 14.6 cm
Weight 0.9 kg (Net) / 1.5 kg (Shipping)

Engineering Advantages

  • ISA G3 Corrosion Resistance: The SPW481-53 variant includes ISA Standard G3 conformal coating. This chemical-resistant layer protects internal components from corrosive gases like Hydrogen Sulfide ($H_2S$) and Chlorine ($Cl_2$), ensuring long-term reliability in petrochemical and wastewater treatment facilities.

  • High-Capacity 240W Throughput: Unlike lower-tier modules, the SPW481 delivers a robust 240W output. This capacity allows a single module pair to power an entire DCS rack populated with high-consumption analog I/O cards, reducing the total hardware footprint and simplifying power distribution.

  • Extreme Temperature Resilience: Engineered for harsh environments, the module operates reliably across a wide temperature spectrum from -20 °C to +70 °C. This stability eliminates the need for expensive cabinet cooling systems in many outdoor RTU and substation applications.

  • Fanless Maintenance-Free Operation: The module utilizes natural convection for cooling. By removing mechanical fans, Yokogawa eliminates a common failure point and prevents the intake of airborne contaminants into the power circuitry, significantly increasing the Mean Time Between Failures (MTBF).

  • Deterministic Redundancy: The SPW481 supports active 1:1 redundancy with load sharing. In the event of an AC line failure or internal module fault, the redundant partner assumes the full electrical load instantaneously, ensuring the DCS processor continues to execute critical control logic without a reset.

FAQs

  • Can I use the SPW481 in a 220V AC system?

    No. The SPW481 is specifically designed for 100-120V AC nominal input. For 220-240V AC applications, you must use the SPW482 model to prevent hardware damage.

  • Is the Style S1 module backward compatible?

    Yes. The Style S1 revision maintains full mechanical and electrical compatibility with older Yokogawa backplanes while offering improved thermal management and transient protection.

  • How does the hot-swap feature benefit maintenance?

    In a redundant configuration, you can extract a faulty SPW481 and insert a new module while the system remains live. The DCS continues to operate on the secondary module, allowing for "zero-downtime" repair.

  • Why should I avoid "Pre-owned" or "Used" SPW481 modules?

    Power supply modules rely on electrolytic capacitors that degrade with age and heat exposure. Used units often suffer from "capacitor dry-out," leading to increased voltage ripple and potential logic corruption. A 100% Brand New SPW481 ensures you receive fresh components with a full service life and the guaranteed protection of the ISA G3 coating.

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